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IEC 60335-2-15 Clause 19.101 Cordless Electric Kettle Comprehensive Life Tester – BONAD Test Equipment
Standards:
- Primary Standard:
IEC 60335-2-15 Clause 19.101 (Dry Boiling Test), 19.102, 22.103 - Additional Compliance:
Aligns with safety and durability requirements for household and similar electrical appliances under IEC 60335-1.
Applications:
- Comprehensive Life Testing: Simulates thousands of boiling cycles to assess kettle longevity.
- Dry Boiling & Cooling Tests: Evaluates thermal protection mechanisms during overheating.
- Plug Durability Testing: Tests plug-in cycles (with/without power) for mechanical and electrical resilience.
- Reliability Validation: Verifies performance under variable loads (0.85× to 1.15× rated power).
- Quality Assurance: Ensures compliance with global safety certifications for consumer appliances.
Features:
- Fully Automated Operation:
- Auto water injection, boiling, pouring, and cooling cycles.
- Supports up to 100 fully automated boiling cycles with programmable stop conditions.
- Multi-Test Modes:
- Dry Boiling: Self-cooling or water-cooled modes to test thermostat reset functionality.
- Plug Testing: Cyclic plug insertion/removal with or without electrical load.
- Circulating Boiling: Simulates repeated boiling and pouring for real-world usage analysis.
- Adjustable Parameters:
- Voltage, current, and load adjustments to mimic power fluctuations (0.85×–1.15× rated input).
- Customizable water volume and cooling intervals for precise test customization.
- Advanced Control System:
- Mitsubishi PLC ensures high-precision control and data logging.
- 7-Inch Touchscreen Interface for real-time monitoring and parameter adjustments.
- Safety & Efficiency:
- Auto-shutdown upon test completion or failure detection.
- Robust construction for long-term industrial use.
Technical parameters:
| Model | BND-KCLT |
| Electric control method | PLC intelligent integrated control, 7-inch man-machine touch interface operation |
| Drive method | Cylinder drive |
| Sample clamping method | Mechanical clamping with centripetal centering fixture |
| Basis functions | Including dry boiling (self-cooling), dry boiling (water-cooled), plug (with electricity), plug (without electricity), and circulating boiling water: |
| 1. Dry boiling (self-cooling):start→pour water→reset→start dry boiling→dry boiling end (thermostat jumps off)→natural cooling until the temperature controller reset→cycle dry boiling； | |
| 2. Dry boiling (water-cooled): start→pour water→start dry boiling→dry boiling ends (thermostat jumps off) →add water to cool until the thermostat reset (water volume adjustable) →pour water→circular dry burning; | |
| 3. Plug (without power): start→start plug (cycle work) | |
| 4. Plug (powered): start→add water to the kettle (adjustable water volume) →start plugging with electricity→cycle work→change the water at a fixed number of times→cycle in this way | |
| 5. Circulating boiling water: start→pouring→reset→add water (water volume can be set) →heating and boiling water→after the water is boiled (the thermostat jumps on) →automatic pouring→reset→cycle work | |
| Load | Each station can display the voltage and current of sample |
| Conduction count | Fault alarm and shutdown when non-conduction |
| Test times | 0-999999, when the set number of times is reached, the alarm will prompt and stop |
| Main configuration | The frame is made of aluminum alloy square tube; the door panel and the box are painted; the main water contact parts are made of 304 stainless steel or aluminum alloy |
| Air source | This machine needs to use compressed air, the air pressure is 0.5MPa -0.7MPa |
| Test mode | 1. Boiling mode |
| 2. Plug mode (with electricity) | |
| 3. Plug mode (without electricity) | |
| 4. Hot and cold dry burning mode (water cooling) | |
| 5. Hot and cold dry mode (self-cooling) | |
| The main parameters of control | A: Water pouring time: 1～9999(s),adjustable; Pouring reset: 1～9999(s), adjustable |
| B: Adding water time: 1～9999(s), adjustable; Cooling time: 1～9999(s), adjustable | |
| C: Plug with electricity: 1～9999 (s) adjustable; Plug without electricity: 1～9999 (s) adjustable | |
| D: Rest setting: 1～9999 (times),adjustable; Rest time: 1～9999 (s), adjustable | |
| E:Times setting: 1～9999 (times), adjustable; Actual count: 1～9999 (times), adjustable | |
| Alarm | A: Count to alarm |
| B: No power alarm (Boil water, dry boil, plug with electricity) | |
| C: When the equipment fails, manual operation can be adopted, and the independent operation of each station does not affect each other. |
Why Choose This Tester?
This equipment streamlines compliance with IEC 60335-2-15 standards, reducing manual intervention and human error. Its ability to simulate extreme conditions—such as dry boiling, rapid cooling, and power fluctuations—ensures your products withstand real-world demands while meeting global certification requirements. Ideal for R&D labs, manufacturing facilities, and third-party testing centers, it delivers unmatched accuracy and efficiency in appliance validation.
