Electrical Appliance Testing Equipment

IEC60335-2-2 Clause 21.102 Current-Carrying Hoses Abrasion Resistance Tester

Brand: SZBONAD

Product Number: BND-EA005

The Current-Carrying Hoses Abrasion Resistance Tester is a specialized device designed to test the abrasion resistance of current-carrying hoses. This equipment adheres to the stringent standards set by IEC60335-2-2 Clause 21.102 figure 101, ensuring that your hoses meet the highest quality and safety requirements.

During the test, one end of the hose is fixed on a slider, which then moves back and forth around a roller equipped with an abrasive belt. A 1KG weight is attached to the hose end, simulating real-world conditions. The test is conducted 100 times to evaluate the durability and performance of the hose.

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IEC 60335-2-2 Vacuum Cleaner Current-Carrying Hoses Abrasion Resistance Test Equipment

Standard

The tester complies with IEC60335-2-2 Clause 21.102 figure 101, ensuring reliable and standardized testing results.

Main Technical Parameters

  1. Control Mode: PLC control with a touch screen human-machine interface for intelligent operation.
  2. Test Station: Single station.
  3. Frame Structure: Made from electrophoretic aluminum alloy with sprayed steel plate sealing; left-right structure, with control part on the left and test operation table on the right.
  4. Tester Drive: Stepper reduction motor.
  5. Crank Speed: Adjustable up to 30RPM via touch screen settings.
  6. Moving Distance: 300mm.
  7. Moving Speed: Adjustable to 0.1m/mm via touch screen settings.
  8. Test Belt: Complies with ISO/DIS6344 P100 size requirements.
  9. Weight Weight: 1Kg.
  10. Center Distance: The weight is positioned 600mm from the roller center.
  11. Installation Position: The support plate should be pulled out during installation, with the weight placed on it and connected to the sample at exactly 600mm from the roller center.
  12. Number of Tests: Configurable between 0-999 times via touch screen settings.
  13. Equipment Power Supply: AC220V 50Hz.

Test Procedure (Excerpted from IEC60335-2-2 Clause 21.102)

  1. Connect one end of the hose to the crank mechanism’s connecting rod as shown in Figure 101. The crank rotates at a speed of 30 RPM, causing horizontal back-and-forth movement within a distance of 300 mm.
  2. Support the hose with a rotating smooth roller covered by an abrasive cloth belt moving at a speed of 0.1 m/min. Use corundum particle size P100 abrasive as per ISO6344-2 standards, and hang a 1 kg weight at the other end of the hose while guiding it to prevent rotation.
  3. Conduct the test for 100 rotations, ensuring that basic insulation is not exposed post-test, followed by an electrical strength test as per clause 16.3 between connected conductors and saline solution.

Maintenance Notes

  1. Cleaning: Keep the machine clean at all times to ensure optimal performance.
  2. Rust Prevention: Regularly spray anti-rust oil on metal parts and standard interchangeable parts after use.
  3. Lubrication: Periodically add lubricating oil to all rotating parts of the machine.

IEC60335-2-2 Clause 21.102 figure 101

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