IEC62133 Battery Temperature Control Type Short Circuit Tester – Lithium-ion Battery Equipment
BONAD battery temperature control type short circuit tester is designed based on various battery short circuit test standard requirements. The fully charged battery is placed in an environment of 55℃±5℃. After the battery surface temperature reaches 55℃±5℃, it is placed for 30 minutes, and then the positive and negative ends of the battery are connected with wires, and the total external resistance is guaranteed to be 80±20mΩ. The battery surface temperature change is monitored during the test.
According to the standard requirements, the short circuit device must meet the internal resistance range of 80±20mΩ, so as to obtain the maximum short circuit current required by the test. In addition, the circuit design of the short circuit device must also be able to withstand the impact of large currents. Grey selected industrial-grade DC electromagnetic contactors and all-copper terminals and internal copper plates for current conduction. The wide and thick copper plates effectively improve the heat dissipation effect, making the large current short circuit device safer, effectively reducing the loss of test equipment, and ensuring the accuracy of test data.
Test standards:
- UN 38.3
- IEC 62133
- IEC 62660-2/3
- EN 50604-1
- ISO 12405
- SAE J2464
- UL 1642
Battery temperature control type short circuit tester features:
- The outer box is made of 1.5mm cold-rolled steel plate and is painted, which is not only rust-proof but also beautiful.
- The inner box is made of 3.0mm thick SUS304 stainless steel plate. Even if the battery explodes during the short-circuit test, the box will not deform.
- The tester is equipped with an observation window made of double-layer tempered glass, and a lighting lamp is installed inside the equipment, so that the test sample can be observed in real time.
- There are smoke exhaust ports and explosion-proof pressure relief ports inside the equipment.
- The battery short-circuit test is controlled by PLC and equipped with a touch screen.
- An explosion-proof chain is installed on the side of the box door to ensure the safety of personnel.
- The test data can be automatically recorded and stored, and the test data can be generated and exported.
- It has multiple protection mechanisms, including grounding protection, overcurrent protection, leakage protection, short circuit protection, over-temperature protection, etc.
- Casters are installed at the bottom of the equipment for easy movement and fixing.
For batteries or battery packs of different uses, our IEC62133 battery temperature control type short circuit tester has a variety of different standard models. At the same time, we can also provide customization according to test requirements.
IEC62133 Battery Temperature Control Type Short Circuit Tester Style 1:Suitable for testing small consumer batteries
IEC62133 Battery Temperature Control Type Short Circuit Tester Style 2:Suitable for medium-sized energy storage battery testing, equipped with high temperature box + short circuit control cabinet.
IEC62133 Battery Temperature Control Type Short Circuit Tester Style 3:Suitable for large energy storage power battery testing, equipped with large high temperature box + short circuit control cabinet + short circuit resistance box.
Battery short circuit tester (short circuit control cabinet) technical parameters:
| Control cabinet dimensions400x400x400mm (width x depth x height) | 500x500x1270mm (width x depth x height) |
| Box material760x690x1310mm (width x depth x height) | 1.5mmCold rolled steel plate paint treatment |
| Control method | PLC+touch screen control |
| Contactor closing mode | Electric suction（Better than pneumatic） |
| Pull-on release time | ≥10ms |
| Maximum short circuit current | 500A,1000A, 2000A,3000Await(To be selected) |
| Total external resistors | 5mΩ, 20mΩ, 50mΩ, 80mΩ, 100mΩ (The standard is 80mΩ）(To be selected) |
| Voltage acquisition range | 0-100Vor0-120Vor0-150V（Standard100V）(To be selected) |
| Voltage acquisition accuracy | ≤±0.5%FS |
| Voltage Channel | 1 channelormanyaisle(To be selected) |
| Current acquisition range | 0-500Aor0-1000Aor0-2000Aor0-3000A(To be selected) |
| Current acquisition accuracy | ≤±0.5%FS |
| Current channel | 1 channel |
| Temperature collection range | 0℃-1000℃ |
| Temperature channel | 1 channelormanyaisle(To be selected) |
| Temperature acquisition accuracy | ±0.5℃ |
| Data sampling frequency | 1s |
| Short circuit holding time | 0-99h99 (h/m/s unit can be set) |
| Short route length | 2m |
| Clamping method | Manual clamping |
| Mobile devices | There are four universal casters under the device, which can be moved freely |
| Contactor service life | 300,000 times |
| Machine weight | About 40kg |
| power supply | 220V |
| power | 200W |
Battery short circuit test machine (high temperature box) technical parameters:
| Inner box size | 600x600x500mm | 1000x1000x1000mm | 1000x1500x1000mm | 1500x1500x1500mm |
| (W x D x H) | ||||
| Dimensions | 900x1000x1600mm | 1400x1500x1600mm | 1400x2000x1600mm | 1900x2100x2000mm |
| (W x D x H) | ||||
| Model to be selected (content volume) | GR-WDL180L | GR-WDL1000L | GR-WDL1500L | GR-WDL3375L |
| Inner box size | 1000x1000x1000mm (width x depth x height) (1000LFor example） | |||
| Outer box material | 1.5mmCold rolled sheet paint treatment | |||
| Inner box material | SUS304 stainless steel plate, thick3.0mm（1000LFor example） | |||
| Control method | PLC+Touch Screen | |||
| Temperature range | RT+10~150℃ | |||
| Temperature fluctuation | ±1℃ | |||
| Temperature control accuracy | ±1.0℃ | |||
| Temperature uniformity | ±2.0℃ | |||
| Heating time | (5±2)℃／min（Can be customized upon request） | |||
| Standard test temperature | 55±5℃ | |||
| Temperature meter display accuracy | 0.1℃ | |||
| Insulation material | High efficiency compressed glass wool | |||
| Storage board | 1 | |||
| Heating power | 6kw（1000LFor example） | |||
| Short circuit holding time | 0-99h99, adjustable | |||
| Observation window | 300x400mmDouble-layer vacuum tempered glass, transparent window equipped with stainless steel mesh | |||
| Lighting | The machine is equipped with a lighting lamp to facilitate observation of the status of the tested sample. | |||
| Door | Single door opens to the left, explosion-proof chain installed on the side of the door | |||
| Test hole | There are two test holes with a diameter of 50 mm on the right side of the machine, which are convenient for placing various temperature, voltage and current collection lines. | |||
| Insulation device | No-fuse switch, over-temperature protection switch, fuse | |||
| Safety devices | The equipment is equipped with an over-temperature alarm | |||
| Control formation | When the set time is reached, the heating power is cut off | |||
| Air circulation system | Convection air circulation system | |||
| Pressure relief port | The opening size is 200x200mm, located at the back of the box. When the sample explodes, the pressure relief port pops open to release the pressure. | |||
| Machine weight | About 260kg | |||
| power supply | 220Vor380V | |||
| power | 7kw | |||
